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How To Reduce Cracking of Self-leveling Mortar?

Views: 17     Author: Site Editor     Publish Time: 2025-06-02      Origin: Site

How To Reduce Cracking of Self-leveling Mortar?

1. Optimize Material Selection

  • Select the appropriate HPMC: We recommend HPMC with a medium viscosity (40,000-100,000 mPa·s) to balance water retention and fluidity.

  • Select low-air-entrained HPMC to minimize strength loss caused by air bubbles.

  • Adjust aggregate gradation: Use sand with a fineness modulus of 2.0-2.5 to reduce porosity and increase density.

  • Use low-shrinkage cement or admixtures: Use sulphoaluminate cement or add gypsum or fly ash to reduce shrinkage.


2. Standardize Construction Techniques

  • Substrate Preparation: Clean loose dust and oil stains, apply a specialized primer (such as epoxy or acrylic) to seal the base layer for moisture absorption.

  • Check the base layer's strength and repair any hollow areas before proceeding.

  • Environmental Control: The recommended construction temperature is 10-30°C, with a humidity >50%. Avoid strong winds.

  • If necessary, cover with plastic sheeting to slow evaporation.

  • Appropriate Construction Thickness: A single layer should be 5-10mm thick. If the thickness is too thick, apply in layers.



3. Optimize mix design

  • Control the water-cement ratio: Strictly follow the manufacturer's recommended water usage and avoid adding water arbitrarily.

  • Add anti-cracking ingredients: Add 0.1%-0.3% polypropylene fiber (PP fiber) to increase tensile strength.

  • Use a shrinkage-reducing agent (SRA) or an expansion agent (such as UEA) to compensate for shrinkage.

  • Enhance curing: Avoid walking on the surface for 24 hours after application. Use wet curing or seal the surface with a curing agent.



Case Study: Fixing Severe Cracking

A construction site reported widespread cracking in self-leveling mortar. Investigation found:


  • Low-viscosity HPMC (20,000 mPa·s) caused poor water retention.

  • Hot weather (35°C) accelerated water evaporation.

  • No primer was used, so the substrate absorbed too much water.


Solutions:


  • Switched to 80,000 mPa·s HPMC for better water retention.

  • Added 0.2% PP fibers.

  • Applied acrylic primer and covered with a curing film post-application.


Result: Cracking dropped by 90%, and floor smoothness improved significantly.


Cracking in self-leveling mortar stems from multiple factors—fixing it requires holistic optimization:
✔ Choose HPMC with the right viscosity for balanced water retention and fluidity.
✔ Prepare substrates carefully and control the construction environment.
✔ Tweak mix ratios and add anti-cracking fibers or shrinkage reducers.


With smart material choices and standardized practices, you can drastically cut cracking risks and improve the quality and durability of self-leveling floors.

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