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Tile Adhesive Formulation And Application

Views: 6354     Author: Claire Di     Publish Time: 2017-04-20      Origin: Site

Tile Adhesive Formulation And Application

What Is Tile Adhesive?


Tile adhesive—also called ceramic tile adhesive, tile glue, or adhesive mortar—is a go-to material for sticking tiles, mosaics, and floor tiles. It's widely used in indoor and outdoor spaces like walls, floors, bathrooms, and kitchens. What makes it stand out? Strong bonding power, water resistance, freeze-thaw durability, long-lasting performance, and easy application. It's a modern upgrade from traditional cement and sand, offering much higher adhesion—several times stronger than mortar. This means fewer risks of tiles falling off, and its flexibility helps prevent hollowing (empty spaces under tiles).


Common Tile Adhesive Formulas

Here are two typical C1 & C2 formulas (by weight, total 100 units):


No.Materials

Tile Adhesive

C1

Tile Adhesive

C2

1Portland Cement (PO42.5)30.00%38.00%
2Sand (70-140 mesh)38.50%30.00%
3Sand (40-70 mesh)30.00%29.00%
4Redispersible Polymer Powder (RDP)0.80%2.00%
5Cellulose Ether (HPMC/MHEC)0.30%0.40%
6Water Repellent-0.05%
7Wood Cellulose Ether-0.20%
8Starch Ether0.10%0.10%
9Calcium Formate0.30%0.25%
Total:100%100%


What Makes Tile Adhesive Work?

Tile adhesive gets its superpowers from special additives:
  • Cellulose Ether (HPMC/MHEC): Keeps the adhesive moist (water retention) and adds thickness for easier application.

  • Latex Powder: Boosts tile adhesion. Common types include vinyl acetate copolymers and acrylics. It also makes the adhesive more flexible, helping it handle stress without cracking.

  • Other Additives (For extra needs):

    • Wood fiber: Improves crack resistance and extends working time.

    • Modified starch ether: Adds anti-slip properties.

    • Early strength agents: Speed up hardening.

    • Water repellents: Reduce water absorption for better waterproofing.


Key Features

  • Strong adhesion: No need to soak tiles or wet walls before use.

  • Durable: Resists water, heat, cold, and aging.

  • Flexible: Prevents hollowing and cracking.

  • Eco-friendly: Non-toxic and safe for indoor use.

  • Easy to use: Simple mixing and application.


Where to Use It

Tile adhesive works for:
  • Sticking indoor/outdoor ceramic wall tiles, floor tiles, and mosaics.

  • Waterproofing areas like walls, pools, kitchens, bathrooms, and basements.

  • Tiling on external thermal insulation systems (with a strong base layer).

Note: The surface must be dry, firm, flat, and free of oil, dust, or release agents.


How to Prepare the Surface

  1.  Check the base: It must be solid, dry, and clean—no loose bits, oil, or wax.

  2.  Painted surfaces: Roughen them up so at least 75% of the original surface shows.

  3.  New concrete/plaster:

    • New concrete needs 6 weeks to cure before tiling.

    • New plaster needs at least 7 days.

  4. Old surfaces: Clean with detergent, rinse, and let dry.

  5. Tough cases: For loose, highly absorbent, or dirty surfaces, apply a bonding primer first.


Mixing the Adhesive

  1.  Ratio: Use 1 part powder to 0.25–0.3 parts water (e.g., 25kg powder add 6.0–7.5kg water).

  2.  Mixing steps:

    • Add powder to water (not the other way around).

    • Stir with a manual or electric mixer until smooth.

    • Let it rest for 10 minutes, then stir again.

  3. Timing: Use the mixed adhesive within 2 hours (faster in hot weather). Don't add water to dried adhesive—throw it away.


Application Steps

  1.  Apply with a toothed trowel: Spread the adhesive evenly on the surface, creating ridges. Adjust the trowel angle to control thickness.

  2.  Work in small areas: Cover about 1 square meter at a time (adjust based on temperature; ideal range is 5–40°C).

  3.  Set the tiles: Press tiles into the adhesive within 5–15 minutes. You can adjust their position for up to 25 minutes.

  4.  For large/heavy tiles: Apply adhesive to both the surface and the back of the tile (double coating).

  5.  Let it dry: Wait 24 hours for the adhesive to fully harden before grouting or walking on the tiles.

  6.  Cleanup: Wipe tile surfaces with a damp cloth while the adhesive is wet. For dried stains, use a tile cleaner (avoid acidic ones).


Important Tips

  • Check that the surface is flat and vertical before starting.

  • Always leave expansion joints to prevent cracking.

  • Don't reuse dried adhesive by adding water.

  • Wait 24 hours after tiling before stepping on or grouting.

  • Use only in temperatures between 5°C and 40°C.


Technical Standards 

(per EN 12004 standard, C1 & C2 tile adhesives)

  • Tensile bond strength: ≥ 0.5 N/mm² for C1 and ≥ 1.0 N/mm² for C2.

  • Typical usage: 4–6kg per square meter (with a 3mm application thickness).


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