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Why Cement Plaster Cracks? 4 Root Causes & Prevention Tips

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Why Cement Plaster Cracks? 4 Root Causes & Prevention Tips

Don't let cracks compromise your walls – understand the science behind plaster failures and how to avoid them.



The Hidden Costs of Cracked Walls

Cracks in cement plaster aren’t just ugly – they can signal structural risks and costly repairs. Here’s what’s really causing them:



4 Main Causes of Cracks (& How to Fix Them)

1. Material Failures

⚠️ Problem:

  • Low-grade/expired cement → Weak bonds

  • Sandy with high clay content → Shrinkage cracks

Solution:

  • Use HPMC-enhanced mortar (improves adhesion)

  • Always test sand quality (clay content <3%)

2. Construction Mistakes

⚠️ Problem:

  • Plastering too thick (>10mm/layer) → Uneven drying

  • Poor base prep (dust/oil) → Hollowing

Solution:

  • Apply thin layers (5-8mm max)

  • Clean + dampen surfaces before plastering

3. Environmental Stress

⚠️ Problem:

  • Day/night temperature swings → Expansion cracks

  • Rapid drying → Shrinkage cracks

Solution:

  • Add MHEC cellulose ether (controls water retention)

  • Cure for 7 days under damp cloth

4. Lack of Maintenance

⚠️ Problem:

  • No curing → Surface flakes off

Solution:

  • Mist walls 2x/day for 3 days

  • Avoid direct sun/wind during curing



Pro Prevention Checklist

Material Selection:

  • Cement: Fresh, high-strength grade

  • Sand: Washed, well-graded

  • Additives: HPMC for flexibility

Application:

  • Base prep: Clean + moisten

  • Layers: 5-8mm per coat

  • Timing: 24h between layers

Environment:

  • Work at 5-30°C

  • Shield from wind/sun



The Science Behind Crack Prevention

Modern additives solve ancient problems:
HPMC: Reduces shrinkage by 40%+
RDP: Boosts bond strength in humid climates
MHEC: Slows water loss for even curing



When Cracks Still Appear...

  1. Hairline cracks (<0.2mm): Sand + repaint

  2. Structural cracks (>1mm): Chip out, re-plaster with fiber mesh


Need Crack-Resistant Mix Formulas?
→ Ask about our HPMC/RDP-modified plasters



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